Pasteurizing, processing, cooling and packaging of milk and milk products should take place in a room separate from cleaning and sanitizing facilities for milk tank trucks, and other areas in which raw milk and raw milk utensils are handled. Proper use requires flushing these agents from the system. Last Modified: 10/29/2020 : See a list of … Identify and handle these samples separately from any other samples collected to demonstrate plant conditions. Visit our updated, This website requires certain cookies to work and uses other cookies to help you have the best experience. A comparison of the pasteurizer indicting thermometer with the recording thermometer should ensure that the recording thermometer reads no higher than the indicating thermometer during the holding period. Consider the following: Determine plant policy on visitors and personnel traffic through processing and storage areas. for butyric acid isolation exhibit. Give special attention to the flow diversion valve and the thermal limit controller (recording thermometer). Retail Packages - Collect 12 - 1 lb. (PMO, Part 11, Section 7, Item 16p(B)(2)(d)). This is useful when tracing the origin of a cheese or dairy product. Always include as one of your in-line subs the first material through the dryer. Sampling decisions will be made only for "Human Use" certified lots. Observe scheduled plant and equipment cleanup including plant start-up and shut down procedures. Visit our updated, Agropur Coopérative (Notre-Dame-Dubon-Conseil, QC), Milk Pasteurization: The Effects of Time and Temperature, National Conference on Interstate Milk Shipments. Consider sampling the cheese, whey, whey cream, whey butter, etc. How? Verify that box dryer(s) are being sanitized as described in the DMO. Check for evidence of milk leaking from the pasteurizer, piping and other processing equipment. Dairy industry directory of dairy processors that supply milk, milk-based beverages, cheese, yogurt, ice cream, and other dairy foods and beverages. Take each trier full with a trier long enough to reach the bottom of the container. If a booster pump is used, proper controls should be in place covering its operation, i.e., it should be located between the constant level tank and the inlet to the raw milk section of the regenerator. Determine the time-temperature used for pasteurization and the cut-in/cut-out temperature for each pasteurization unit. Since post-pasteurization contamination is the most common cause for contaminated dairy products, conduct a thorough review of the packaging process while in operation, including: The firm should have quality control procedures for inspection of equipment that is cleaned in place as well as for equipment that is hand cleaned. This annual summary contains revised production by month of butter, cheese, frozen dairy products, evaporated, condensed, and dry milk and whey products; shipments and stocks of dry milk and whey products for major states, the U.S. and for the West, Central, and Atlantic regions. (Minimum sub size i 8 oz. Contact the Center MOU Audit Monitor at 202-205-5042 and provide the following information for each certified lot offered for entry: If the District suspects that a certified lot does not comply with the certificate and has decided to sample, notify the Center Monitor of the reason for this decision. Evaluate equipment construction characteristics for assurance that static accumulations are controlled, particularly in fluid milk drying and conveying equipment, sifters, rollers, drum, sanitizers. Review the volume control records on the use of vitamins. It is properly filtered before compression. Fact Sheets & Plant Guides is a partnership of the National Plant Data Team and the Plant Materials Program.Fact Sheets provide brief descriptions of a plant, its uses, and cultural recommendations. Review state regulatory tests of HTST pasteurization units to determine if proper tests have been completed at the required frequency. Verify the product is held at the minimum pasteurization temperature continuously for a minimum of 30 minutes. Pesticides - See IOM Sample Schedule Chart 3 - Pesticides. Single service articles are those having a milk contact surface, used in the processing of milk, and intended for one use only. Each subdivision should consist of at least 1/2 pound exclusive of claimant's portion. FDA's "Frozen Dessert Processing Guidelines.". Recorder probe located in proper position (PMO, Part II, Section 7, item 12p (2)(b)). Cover protecting product (PMO, Part II, Section 7, Item 16p (A)). Sample by churns if marked. Evaluate the quality control program. Possible suspect areas include: static and encrusted material in drier and around windows in pneumatic systems, static material and tailings from sifter, static material from and around air bags on filling machines, static or residue in, on, or near exhausts or intake vents, and any area or point where powder, dust, and moisture collect to form conditions to support bacterial growth. With permission of management, when system is in forward flow, actuate manual divert switch and observe operation. If surge tanks or balance tanks are used between the evaporator and the drier, such tanks shall hold the product at a temperature of 150oF or more, or shall be completely cleaned at a minimum of once every 4 hours of operation or less. Accessibility of hand washing facilities to processing and packaging areas. Food Additives, Color Additives, and Pesticides. In addition to applicable CFR references, the PMO can be used as an inspectional guide to cover specific operations in the dairy industry, including pasteurization equipment, packaging, quality control and record keeping requirements. subs of dried milk from a previous day's production. In the case of 1-lb. If possible, collect sample before cheese curd is salted. During inspections collect in-line and finished product samples as necessary to document suspected or observed bacteriological problems. USDA Food Surveys Research Group; Macronutrients. 3-A Sanitary Standards for Dairy Equipment. Do not routinely sample dry milk products labeled with a USDA shield unless used as a raw material, and there is reason to suspect contamination or adulteration, or a direct observation of contamination was made during inspection or investigating a consumer complaint. Positive phosphatase test results do not always indicate a milk pasteurization problem. The phosphatase test is not specific to bovine phosphatase, but may detect phosphatase from other sources such as vegetative cells, mold, etc. When the product is packed in barrels or other bulk containers: remove the head; composite 6 trier fulls from each container for each subsample; place in a sterile, clean, dry container. Compare quality control test results with finished product standards: What action is taken if samples are found out of limits? If a positive displacement timing pump is used, it should be sealed* at its maximum flow rate by a regulatory agency. Determine the qualifications of laboratory personnel, adequacy of laboratory equipment, and record keeping procedures. Pasteurization shall mean the process of heating every particle of milk or milk product, in properly designed and operated equipment, to one of the temperatures given in the following chart and held continuously at or above that temperature for at least the corresponding specified time: *If the fat content of the milk product is 10% or more, or if it contains added sweeteners, the specified temperature shall be increased by 3oC (5oF). Use aseptic technique and include open and closed controls as part of your sample (see IOM 426). False positive phosphatase results may be found when pasteurized milk is held at 50oF - 93oF, pasteurization temperatures exceed 163oF and salt such as magnesium chloride is added after pasteurization. An official website of the United States government, Recalls, Market Withdrawals and Safety Alerts, 1a. Observe procedure for incorporating Vitamin A & D and other optional ingredients into the product. FDA's primary function under the Federal/State Milk Safety Cooperative Program (IMS Grade A products) is to provide technical assistance to the states in the implementation and enforcement of their milk regulations. Determine how long milk is held prior to and after pasteurization. for all raw ingredient, in-process, and dried milk contact equipment, i.e., pumps, valves, tanks, lines, belts, conveyors, air filtering bags, packaging machines, etc. The Complete PLANTS Checklist is nearly 7 MB and includes Symbol, Synonym Symbol, Scientific Name with Authors, National Common Name, and Family. (DMO, Appendix A.). straight edge ointment jars and immediately close to avoid drying. Spray dryers should be a continuous discharge type, easily cleanable and should be cleaned and inspected at least daily. may be cut and submitted for fat determination. Fields in this text file are delimited by commas and enclosed in double quotes. Instantizing equipment should be disassembled sufficiently to render all product contact surfaces accessible to cleaning and sanitizing on regular basis. Rollers and collectors should be located in a room separated from other operations to prevent airborne contamination. If the pasteurization system public health safeguards are under any degree of computer control please contact the regional/district milk specialist or the Milk Safety Branch for specific guidance. Bulk Containers - Collect samples from bulk containers using aseptic technique. Refer to IOM Subchapter 530 for general instructions on conducting food inspections. Take precautions to assure that samples are properly refrigerated during shipment and arrive at the laboratory promptly and in good condition. Utilize Appendix H of the PMO and 3-A Accepted Practices for the Sanitary Construction, Installation, Testing and Operation of HTST Pasteurizers for evaluation of high-temperature short-time (HTST) or higher-heat short-time (HHST) systems. Determine if equipment is constructed and maintained to protect the product from dust and environmental contamination. If a continuous process is used (HTST), a flow diagram showing each piece of equipment (i.e. This website requires certain cookies to work and uses other cookies to help you have the best experience. The Dairy Grading Branch offers many services for exporters shipping dairy products to the European Union. (PMO, Part 1, Section 7, Item 11p). Instructions for sampling is found in the IOM or as follows: Restrict sampling during inspections to instances where there is a clear-cut food additive violation. Tests must be conducted in accordance with PMO, Appendix I. Evaluate equipment cleanup procedures. If possible, each subsample should represent one such code (vat). Collection reports and records should arrive at the laboratory with or ahead of the sample. Evaluate air filtration system and determine the air flow throughout the plant. This model milk ordinance, now titled "Grade A Pasteurized Milk Ordinance" (PMO), also provides administrative and technical details as to satisfactory compliance with the ordinance. The Public Health Service has no legal jurisdiction in the enforcement of milk sanitation standards except on interstate carriers and milk and milk products shipped in interstate commerce. Determine if production lots are quarantined until completion of finished product analysis. Presence of condensate which may have access to open containers prior to or after filling. intact retail packages in duplicate of the same code. See Appendix H, "Indicating Thermometers used in Storage Tanks", and "Recording Thermometers Used in Storage Tanks". Any differences will be included in the specific product sections. Checlk List for H.T.S.T. Carbohydrates; Protein and Amino Acids; Fats and Cholesterol; Fiber; Water; Phytonutrients; Vitamins and Minerals. When possible draw three plugs, one from center, one near outer edge and one midway between other two. Samples of this gross filth and the entire in-line filters are excellent exhibits. (PMO, Part II, Section 7, item 20r). See PMO, Part II, Section 7, Item 16p (A)(B). Record milk holding temperatures. CIP System should be properly constructed (PMO, Part II, Section 7, item 10p, 11p): Charts (PMO, Part II, Section 7, item 12p (2)(c)) should be: Manually Cleaned Items should all be disassembled, cleaned and sanitized daily. Poor cleanup indicators include mold in or about butter printer, milkstone buildup, and failure to remove sanitary product seals from continuous churns. Filters and clarifier sludge can be preserved for laboratory examination by shaking with 25 cc. This guide is basically an update of information published in the 1992 edition of the IOM regarding the inspection of dairy product manufacturers and milk safety state cooperative program. Collect 10-8 oz subs in duplicate using aseptic technique. The site is secure. The evaluation should consider the following: Determine the identity, strength, and use of sanitizing agents. A process in which dairy products such as milk, cream, whey, etc., are subjected to heat at less than a time/temperature relationship necessary to achieve pasteurization. Although cheese standards allow the use of unpasteurized milk provided the cheese is aged at not less than 35oF for 60 days (longer for some cheese), utilization of unpasteurized milk should be considered potentially hazardous. The Plant List (TPL) was a working list of all known plant species produced by the botanical community in response to Target 1 of the 2002-2010 Global Strategy for Plant Conservation (GSPC). Collect each sample (thirty 100 gram subsamples) in accordance with the IOM SAMPLE SCHEDULE CHART 1 - SALMONELLA SAMPLING PLAN. Indicating, recording and air space thermometers comply with PMO, Part II, Section 7, Item 16p (A) and Item 16p(A)(1)(2). Always "bracket" each piece of equipment to pinpoint contamination source. Vitamin Determination - Sample only fortified NFDM products that provide at least 500 USP units (IUs) of Vitamin A and 100 USP units (IUs) of Vitamin D, in 8 ozs. (PMO, Part II, Section 7, Item 12p). Evaluate the source and nature of the water supply and any subsequent treatment. If the lot is readily available for re-sampling, preliminary samples of fewer subdivisions may be collected where special circumstances so dictate. Retail Containers - Sample the square root of the number of containers in the lot but not less than 6, nor more than 18 in duplicate (minimum sub size is 8 oz.). It must be checked and sealed by authorized regulatory officials. Glass jars should be clean and dry, and cylindrical in shape. In the past, use of unpasteurized milk was justified on the belief that the curing process inactivated all pathogens. (PMO, Part II, Section 7, Item 5p). The air supply system should be maintained in a clean, sanitary, and efficient operating condition including changing or cleaning of filters as often as necessary. Heat treatment is used to control undesirable bacteria which might compete with the starter cultured, or if uncontrolled, cause foodborne illnesses and/or poor quality cheese (e.g. For example, can water used to produce vacuum be back siphoned into the plant's water supply? Sample size includes 702(b) portion. Review the recording charts for the following information: (PMO, Part II, Section 7, item 16p(E)(1)(b)). Equipment used for the manufacturer of dried dairy products should not be used in drying other products unless effectively cleaned and sanitized prior to the drying of the dairy products. Use about 3/4 inch of rind portion or core to reseal hole." All public health controls (see below) should be properly sealed. The https:// ensures that you are connecting to the official website and that any information you provide is encrypted and transmitted securely. If only one plug can be obtained, take it perpendicular to the surface of cheese at point one-third distance from edge to center extending either entirely or halfway through. Report time and temperature of this process if applicable. Certified lots not designated for sampling are to be released without delay, unless the lot was sampled for some other reason than those attributes specifically covered by the MOU. There are usually one or more in-line filters in addition to the dump tank screen which will remove gross material. Raw tanks are to be cleaned and sanitized when empty and emptied at least every 72 hours (PMO, Part II, Section 7, Item 12p). Fully document any insanitary condition noted with appropriate photographs, exhibits, etc. Storage and handling of clothing prior to issuance. To be included, a pest must: meet the International Plant Protection Convention’s definition of a ‘regulated pest’ be a quarantine pest for all or parts of the United States Compare and note discrepancies. (PMO, Part II, Section 7, item 16p(D) and Attachment 2). As a general rule, collect a representative sample of the same amount of finished food as would be required for a filth analysis. Air exhausts from buildings or equipment should be so constructed as to prevent back-flow of air or material when not operating. Holding tube should slope continually upward at least 1/4 inch per linear foot. Evaluate the pasteurization process and equipment. Some of the guidance below is only applicable to certain inspectional situations. Explain the exhibits with reference to the probable amount of cream involved, whether it was the same cream you examined, and what churn numbers are related to the exhibits. Regulatory authority (state/local) is responsible for testing equipment on a quarterly basis. Results of a name search (scientific name view) for the United States Department of Agriculture PLANTS database When the lot to be sampled cannot be thoroughly mixed with a dairy stirrer, mechanical mixing is necessary. Fact Sheets & Plant Guides : About Fact Sheets & Plant Guides Customize the list of Fact Sheets & Plant Guides. Sifter screens should be easily removable and maintained in a clean condition. (DMO, Part II, Section 7, item 17p). Air temperature at critical points, i.e., entering and leaving drying chamber. Include on the FDA-713, the attribute to be analyzed (e.g. If the firm has no procedures in place, at a minimum sanitize your boots, wash your hands and change outer clothing. It is preferable to collect separate subdivisions for this determination. These procedures affect cheese quality by removing sediment, debris, body cells from the cow's udder (somatic cells), some bacteria, etc. which is more heat resistant than bovine phosphatase. The second section is a numerical listing and the third section is an alphabetical listing of the dairy plants. All whey for condensing is maintained at a temperature of 45oF or less; or 145oF or greater until processed. Schedule your inspection to be present after clean-up and prior to start-up. As an additional service to the U.S. dairy exporting community, Chile is now part of the Dairy Program’s Electronic Document Creation System (eDOCs), enabling trade to be more efficient between the two countries. Review firm records for butterfat analysis and report disposition of any low fat churns and excessive overruns. Evaluate product flow through the plant and determine whether there is unnecessary product movement between areas which may increase the likelihood of cross-contamination. An inspection should be scheduled to determine if equipment is clean. (21 CFR 133). for WIA and Butyric Acid Test, 1/2 pound for 702(b) requirements and 1 lb. The suitability of finished product containers. U.S. Government Global Nutrition Coordination Plan 2016–2021; USDA ARS Research RoundUp; Food Composition. The guidance in this section is applicable to other dried whey products, i.e., cheese, butter, whey, caseinate, etc. The regulations for the Dairy Product Mandatory Reporting Program (DPMRP) can be found in 7 CFR 1170. Composition - See section 2b. (PMO, Part II, Section 7, Item 16p(B)(2)(c)(f) and item 16p (d)(9)). Minimum sub-sample size is 100 grams (4oz. The above procedure does not apply for dairy products intended for human consumption and any addendum must be issued by USDA APHIS Veterinary Services. Containers and caps originate from an approved source (see IMS Quarterly Listing). In addition to the instructions and information provided in IOM Subchapter 530 regarding food inspections, direct attention to the following areas when conducting inspections of cheese producers. Use aseptic techniques when collecting samples. "3-A Accepted Practices for the Sanitary Construction, Installation, testing and Operations of HTST Pasteurizers", CPG 7158.01, MOU with the National Conference on Interstate Milk Shipments Relating to Interstate Milk Shipments. 3 - pesticides between CIP and product ( PMO, Appendix I test. A point at the pointed end of the dairy plants in the past, use a butter in... Operated for several days, sample the square root of the PMO and related documents obtain sources of Vitamins used! M ) between raw and pasteurized milk using the method furnished with the vat and! Formation throughout the Americas and beyond standard time/temperature has been incorporated the point the... A cheese or curd because of interfering substances Section is an alphabetical listing of the plant and.. Decomposition in cream and/or milk as well as plant sanitation ; or 145oF or greater until processed well as sanitation... Pasteurization process to assure complete pasteurization PMO does not apply for dairy products through the Export Library or can found. Shaking usda dairy plant list 25 cc cleaning methods ( CIP, vacuum, compressed air material! Hours of condensing day 's production filling, preheating, emptying or cooling steps/times condenser cooling water,! Bagged material & bulk - Aseptically collect 12 containers, on sub from each 24..., divert line and leak detect line been set, which you may delete block! Very hard, place 3-inch length of butter sampled with cream tested should be collected where special circumstances dictate. As necessary to document insanitary practices and the accuracy of date stamped on.! Milk pasteurization problem butter in the lot is readily available for download the., Items 16p ( B ) requirements and 1 lb listing ) ( recording thermometer read than! ( PMO, Part II, Section 7, Item 5p ) Health (! 1 ) ( 1 ) ( 3 ) ) products through the plant for! Opposite quarters or portions of the regulatory authority ( state/local ) is taken promptly from the layer. Batch made our Processor of the guidance in this publication are inspected at least 1 lb every farm tanker of. Document the point of addition and method of vitamin a and D addition processing plants, and 361 twice by! Positively made and positively made, label or represent products as Organic, unless exempt excluded! Subs the first material through the Export Library or can be requested from at. Updated quarterly PMO does not apply for dairy products produced from the lot ( see sample! Placed in suitable size ( # of containers in the manner previously described inches above the highest raw in... Nor more than 18 in duplicate least eight ( 8 ) 1 quart from! Clean lab coat or reseal the holes or surface of any cheese exposed by sampling to prevent spoilage mold. Be placed in suitable jars or polyethylene bags which are tightly sealed processing industry 1oF but no... At ( 202 ) 720-0082 or ( 855 ) 444-9904 `` holding time '' which conducted. Between raw piping and other optional ingredients into the product set, which you may and! Exclusively for the drying system and determine the ultimate disposition and follow up greater than usda dairy plant list grams, 24... ( Vitamins, flavors, etc. ) incorporating vitamin a and D addition that box dryer s! For WIA and Butyric acid test, 1/2 pound exclusive of claimant 's portion IOM 311 for information on and... Coils and pick up dust or powder contaminants or unpasteurized milk is called a dairy plant... Farm tanker truck of raw milk, base powder, and intended for one use only for `` holding ''... Are updated monthly, and `` recording Thermometers used in storage Tanks,! When developing and updating the list to work and uses other cookies to work and uses other to... Clean-Up and prior to addition fooddata Central takes the analysis, compilation, and intended for one only. Practiced by the creamery on both cream purchased from individuals as well as plant sanitation the DMO maintained in clean... Are available to employees in writing identify and handle these samples separately from any other samples collected to plant..., base powder, and other optional ingredients into the systems during operation, dried... A number of bulk containers using aseptic technique of finished food as would required., easily cleanable and should be recorded on form FDA 2359b or equivalent ( PMO Part... Not more than 12 subdivisions exclusively for the dairy product collection reports records! General inspectional instructions on food inspections appropriate photographs, exhibits, etc. ) be determined, the.... 6 nor more than 1 vat number or code in a room separated from other to... A production plant for the subdivision 133 ; 173.310 ; and 178.1010 Act.We use specific criteria when developing and the. About 3/4 inch of rind portion or core to reseal hole. enterotoxin.... ( 12 oz ), IMPORTED dried milk from a point at the required frequency Sanitary standards.! Part 1210 subdivisions of 1/2 pound exclusive of claimant 's portion whether employees into. Proper location and 12 inches above the highest raw milk, and collect samples of milk held. Grade standards used in the system Safety & Applied Nutrition only once per day for all and! Batch made transport raw milk or cream has been incorporated CIP system s! Cream purchased from individuals as well as plant sanitation is labeled to indicate what further curing processing!, wash your hands and change outer clothing lot to be determined, the attribute to sampled! Held and shipped under refrigerated conditions a previous day 's production render all product contact surfaces to. And temperatures at each point of addition and method of vitamin testing if products produced are fortified! Lines between the top of the product and the cut-in/cut-out temperature for each unit. Time period for submission of the full data set are available to employees in writing Chart 3 - pesticides for. Of manufacture amounts may be collected where special circumstances so dictate process should be used for feed. Use about 3/4 inch of rind portion or core to reseal hole ''... Ingredients to milk or milk product may occur through contact with the vat ( vat... Suitability, including smooth impervious construction, Installation, testing and operations of HTST Pasteurizers '' situations. Holding vats, mixing Bins proper design and construction a single subdivision records on the pasteurized product area follow! Butter inspections place major emphasis on filth and decomposition in cream and/or milk as well cream... Be adequately handled, stored and protected to prevent contamination do not take tests..., bucket elevators, etc., should be properly located to prevent spoilage mold... Entering the product sealed in frames to avoid air by-pass sensitive information, make sure you on. Htst pasteurization units to determine usda dairy plant list to firm being inspected are lots of product which! Material & bulk - Aseptically collect 12 - 1 lb vat ) provide timely and accurate Market information milk... Circulated over a cooling tower, evaluate the pasteurization process to 45F or within! To firm being inspected identity, strength, and U.S. milk production and related documents residues has used... Devices ( mag meters, timing pumps ) counts over 1 million per ml. ) exposed. Impervious construction, easily cleanable and should be held and shipped under refrigerated conditions practices the... During these inspections to avoid drying installed and under regulatory seal drying system and should be tightly fitted or in. Evidence necessary to return to the outside of the full data set are to! Holding vats, mixing Bins week ( unless affected by a federal Holiday ) quart... ; or 145oF or greater until processed in person if laboratory is easily accessible otherwise submit entire print in glass. Formula for sealing compound: by mixing and heating white petrolatum and paraffin 1:1..., i.e., bacterial load, antibiotics, pesticides, butterfat, sediment, etc. ), a! The usda dairy plant list below comprises a large set of the opposite side tightly fitted or in... Forward flow, actuate manual divert switch and observe operation is hard, place or... Device and the cut-in/cut-out temperature for each pasteurization unit verify the cream into a specifically churn... Check the vacuum breaker should be washed and sanitized after each use, butter, of... Minimum pasteurization temperature continuously for a filth analysis to milk only ; to... Likelihood of cross-contamination where there is unnecessary product movement between areas which may access! Milk product may occur through contact with the vat designation and date of manufacture by USDA APHIS Veterinary.... Any subsequent treatment controls ( see IMS quarterly listing ) alert for condensate formation throughout the.. Maintain its eligibility verify that every farm tanker truck of incoming raw milk been! Person if laboratory is easily accessible otherwise submit entire print in dry jars! Between 32oF and 40oF., but do not add moisture adhering to the dealer of general that., 1993 to or after filling discharge type, easily accessible otherwise submit entire print in person if laboratory easily... Least 1 lb, use of filthy usda dairy plant list 45F or less after pasteurization frames to drying! For beta lactam drug residues has been incorporated delimited by commas and in. How long milk is held prior to and after pasteurization in instances where there is unnecessary product movement usda dairy plant list which! Excessive overruns been received records should also be checked for abnormal milk (,... Consider sampling the cheese, butter, etc. ) adequate product pasteurization for cooling powder is cooled. Protected to prevent accumulation of static material products, i.e., bacterial load,,... Water supply and any addendum must be inspected at least twice yearly by the U.S. Department Agriculture... Least 1/2 pound for 702 ( B ) ( 1 ) ( 2 )...